Roll Forming Equipment

Roll Forming Equipment

The Roll Forming Equipment from Xiamen Thrive is engineered to produce high-quality roof panels with advanced technology and efficient performance. It supports a wide range of materials, including Alu-zinc, with a thickness range of 0.3mm to 0.8mm. The effective width is 1020mm, and the feeding width is approximately 1220mm, ensuring robust production capabilities. The system accommodates material yield strengths between 235-550MPa, offering excellent durability for roofing applications. 

Machine Details

Hydraulic Decoiler

The Roll Forming Equipment is equipped with a 5 Ton*1250mm hydraulic decoiler, designed for smooth and efficient coil feeding. The hydraulic coil inner hole expanding system is driven by a 3KW pump motor, providing easy handling and size adjustments. The taper wedge expanding system ensures stability with a load capacity of up to 5 tons. It supports coils with an inner diameter of 510±30mm, an outer diameter of up to 1300mm, and a maximum coil width of 1250mm.

 

Entry Rollers & Manual Pre-shearing Device

This Roll Forming Equipment includes entry rollers that manage working thicknesses up to 0.8mm. The manual pre-shearing device features smart cut control that trims only the end of the final sheet, minimizing material waste and ensuring precise cuts.

 

Main Roll Forming Roofing Machine

The machine's main section operates through a gear/sprocket driving system, ensuring stable and efficient functioning. The Roll Forming Equipment has 20 forming stations made from 45# steel, processed on CNC lathes, and coated with hard chrome for durability. The shaft diameter is Φ75mm, contributing to reliable operation. The main motor is rated at 11KW, and the line runs at approximately 20m/min.

 

Hydraulic Cutting Device

The Roll Forming Equipment uses no blanking cut technology for smooth, clean cuts. The cutting tool is made of Cr12 material and is heat-treated for enhanced longevity. The hydraulic pump motor is rated at 4KW, ensuring consistent cutting power and reliability.

 

PLC Control System

This Roll Forming Equipment features a Siemens PLC and touch screen for automatic control over production quantity and cutting length. With a Schneider inverter and Omron encoder, precise speed control and operational accuracy are guaranteed. The cut-to-length tolerance is within ±2mm, customizable to meet specific requirements. The system operates with a control voltage of 24V for safe and stable use.

 

Product Rack

The complete Roll Forming Equipment line includes an un-powered, three-unit product rack for easy collection, storage, and handling of finished panels.

 

This Roll Forming Equipment is perfect for producing roof panels with top-tier efficiency and quality, meeting the diverse needs of modern roofing applications.